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the journey to the future smart factory -41

SUCCEES CASES

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THE JOURNEY TO THE FUTURE-Smart factory

Time : 2024-11-26

Double Sides Loading Table with efficiency and safety

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Before cutting, the efficient Laser Marking assigns a unique ID to every glass

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Can print 3C, QR codes, logos, and others at any position according the orders

The cutting machine works as per the optimization packages generated by the ERP.

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After breaking table, each glass is identified by CCD, and QR code is uploaded to ERP

Glasses enter Horizontal Sorting System, coordinating the production rhythm of cutting and edging.

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Facilitates the optimization of edging sequence :Reorganize glass output logics based on glass type, size, and thickness.

After the glass exits the sorting system it automatically enters the corresponding double-edger machine based on instructions from the MES system.

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Double edger automatically opens/closes according to instructions from the MES

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90-degree Rotation Table: Determines the rotation of glass based on MES algorithm

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The glasses complete pre batching before entering the horizontal sorting system.

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Ladder #1 transfers glasses into the 35th floor horizontal sorting system

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As per the glass size, multiple pieces can be stored on the same layer to achieve optimal storage efficiency.

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Glass do the precise final batching table by X/Y/Z 3-dimensional layout according to optimized patterns,achieve different sizes biggest loading capacity.

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The final batching table optimizes the arrangement of different glass sizes, like a game of Tetris, to achieve the highest loading efficiency.

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Based on max tempering loading capacity or order priority or quality priority, MES accurately calculates glass layout

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Glasses go into tempering furnace

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Glass is scanned again by CCD before entering the Vertical Glass Sorting System

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Glass will enter the Vertical Sorting System for the IGU pairing

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Supports flipping multiple glass sheets of different sizes at once, improving production efficiency.

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According to order requirements, MES system assists in sorting glass in different slots

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Each slot can load multi glasses, enhancing storage efficiency.

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Efficient and smooth shuttle conveying enhances the speed of IGU pairing

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Shuttle cars #2 delivers the paired glass to IG lines.

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During idle periods, shuttle cars #1 & #2 can also reorganize the glasses in the sorting crates.

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The 90-degree rotating conveyor sequentially transfers the paired glass panels into the IG line, ensuring a smooth and efficient conveyance process.

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SMART FACTORY:THE JOURNEY TO THE FUTURE